Iran Seamless steel pipe

Seamless steel pipes are manufactured by piercing a solid round billet, resulting in a pipe with no weld seam on the surface. Based on the manufacturing process, seamless steel pipes can be classified into hot-rolled seamless pipes, cold-rolled seamless pipes, cold-drawn seamless pipes, extruded seamless pipes, and push-fit pipes, among others. According to the cross-sectional shape, seamless steel pipes are divided into round pipes and special-shaped pipes. Special-shaped pipes include square pipes, elliptical pipes, triangular pipes, hexagonal pipes, melon-seed-shaped pipes, star-shaped pipes, and finned pipes. The largest diameter is 900 mm, while the smallest is 4 mm. Depending on their application, seamless steel pipes are further categorized as thick-walled or thin-walled. Typically, seamless pipes can withstand 20% higher working pressure than welded pipes of the same material grade and size.

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IranSeamless steel pipe

Seamless Steel Pipe Description

Seamless steel pipes are manufactured by piercing a solid round billet, resulting in a pipe with no weld seam on its surface. Based on the manufacturing process, seamless steel pipes can be classified into hot-rolled seamless pipes, cold-rolled seamless pipes, cold-drawn seamless pipes, extruded seamless pipes, and push-fit pipes, among others. According to the cross-sectional shape, seamless steel pipes are divided into round pipes and special-shaped pipes. Special-shaped pipes include square pipes, elliptical pipes, triangular pipes, hexagonal pipes, melon-seed-shaped pipes, star-shaped pipes, and finned pipes. The largest diameter is 900 mm, while the smallest is 4 mm. Depending on their application, seamless steel pipes are further categorized as thick-walled or thin-walled. Generally, seamless pipes can withstand 20% higher working pressure than welded pipes of the same material grade and size.

Types of seamless steel pipes produced at our factory  

Type Uses
Structural Purpose Overall Structure and Mechanics
Liquid Services Oil, natural gas, and other fluid transportation
Low pressure and medium pressure Steam and Boiler Manufacturing
Hydraulic Support Services Hydraulic support
Automotive half-shaft housing Automotive half-shaft sleeve
Pipeline pipe Oil and Gas Transportation
Tubing and Casing Oil and Gas Transportation
Drill pipe Drilling
Geological drilling pipe Geological drilling
Petroleum cracking tube Furnace tubes, heat exchangers

Standards and Applications

Standard Level Uses
API API 5L Pipeline pipes for pipeline transportation systems
API 5CT Oil well tubing and casing
API 5DP Drilling drill pipe
ASTM ASTM A53 Used as structural steel or low-pressure piping
ASTM A106 Seamless Carbon Steel Pipe for High-Temperature Applications
ASTM A335 Seamless Ferritic Alloy Steel Pipes for High-Temperature Service
ASTM A213 For seamless ferritic and austenitic alloy steel boiler, superheater, and heat-exchanger tubes
ASTM A179 For seamless cold-drawn low-carbon steel heat exchanger and condenser tubes
ASTM A192 Seamless Carbon Steel Boiler Tubes for High-Pressure Applications
ASTM A210 For seamless medium-carbon steel boiler and superheater tubes
ASTM A333 Seamless steel tubes for cryogenic service and other applications requiring notch toughness
ASTM A519 Suitable for seamless carbon steel and alloy steel mechanical tubing
ASTM A252 Suitable for seamless and welded steel pipe piles
DIN DIN 17175 For heat-resistant seamless steel pipes
DIN 1629 Seamless round tubes of non-alloy steel for applications with special quality requirements
DIN 2391 For cold-drawn or cold-rolled precision seamless steel tubes
JIS Japanese Industrial Standard G3454 Seamless Carbon Steel Pipes for Pressure Vessels
Japanese Standard G3456 Seamless Carbon Steel Pipe for High-Temperature Applications
Japanese Industrial Standard G3461 Seamless Carbon Steel Pipes for Boilers and Heat Exchangers
EN EN 10210 Seamless structural hollow sections for hot working of non-alloy steels
EN 10216 Seamless steel pipes for pressure service
BS BS 3059 Suitable for carbon steel, alloy steel, and austenitic stainless steel pipes with specific high-temperature performance.

Dimensional Tolerances for Seamless Steel Pipes

Pipeline Type Pipe Size (mm) Tolerance
Hot rolling OD <50 ±0.50 mm
≥50 ±1%
WT <4 ±12.5%
≥4–20 +15%, -12.5%
>20 ±12.5%
Cold drawing OD 6 to 10 ±0.20 mm
10–30 ±0.40 mm
30–50 ±0.45
>50 ±1%
WT <1 0.15mm
>1–3 +15%, -10%
>3 +12.5%, -10%

Structural tubing

Dimensions: Outer diameter: 1-1/4"–16", wall thickness: 0.109"–0.562"

Standards: ASTM A53, ASTM A106, ASTM A500/501-98, ASTM A519-98, JIS G3441-1994, JIS G3444-1994, BS EN 10210-1

Applications: Used in general structures and mechanisms, including construction, machinery, and transportation.

Boiler Piping

Dimensions: Outer diameter: 6.0 mm–114.0 mm, wall thickness: 1.0 mm–15.0 mm

Standards: GB3087-1999, ASTM A179, ASTM A106, JIS G3454

Applications: Used in the manufacture of superheater tubes, steam pipes, boiler water tubes, flue tubes, and small flue tubes, among others.

Seamless Steel Pipes for Liquid Services

Dimensions: Outer diameter: 19.05–168.3 mm, wall thickness: 2.31–14.27 mm

Standards: GB/T 8163-1999, ASTM A53-98, JIS G3452-1998, JIS G3454-1998, ASTM A106, DIN 1629-1984

Application: Used for the transportation of oil, natural gas, and other fluids.

Pipeline piping

Dimensions: Outer diameter: 73–630 mm, Wall thickness: 6–35 mm

Standard: API 5L

Applications: Gas and water transportation in the oil and gas industry

Drill pipe

Dimensions: Outer diameter: 2-7/8"–6-5/8", wall thickness: up to 0.813".

Standard: API 5D

Purpose: For drilling wells

Petroleum cracking tube

Dimensions: Outer diameter: 1.315"–20", wall thickness: 0.133"–0.500"

Standard: GB9948-1988

Application: Used in the manufacture of furnace tubes, heat exchangers, and pipelines for refineries.

Chemical Composition and Mechanical Properties

Standard Level Chemical Composition (%) Mechanical Properties
Carbon Silicon Manganese Phosphorus Sulfur Molybdenum Chromium Vanadium Tensile Strength (MPa) Yield Strength (MPa) Elongation
(%)
ASTM A53 A ≤0.25 / ≤0.95 ≤0.05 ≤0.06 ≤0.15 ≤0.40 ≤0.08 ≥330 ≥205 ≥29.5
B ≤0.30 / ≤1.2 ≤0.05 ≤0.06 ≤0.15 ≤0.40 ≤0.08 ≥415 ≥240 ≥29.5

 

 

Standard Level Chemical Composition (%) Mechanical Properties
Carbon Silicon Manganese Phosphorus Sulfur Molybdenum Chromium Vanadium Tensile strength
(MPa)
Yield strength
(MPa)
Elongation (%)
ASTM A106 A ≤0.30 ≥0.10 0.29–1.06 ≤0.035 ≤0.035 ≤0.15 ≤0.40 ≤0.08 ≥415 ≥240 ≥30
B ≤0.35 ≥0.10 0.29–1.06 ≤0.035 ≤0.035 ≤0.15 ≤0.40 ≤0.08 ≥485 ≥275 ≥30

 

 

Standard Level Chemical Composition (%) Mechanical Properties
Carbon Silicon Manganese Phosphorus Sulfur Tensile Strength (MPa) Yield Strength (MPa) Elongation (%)
ASTM A179 A179 0.06-0.18 / 0.27–0.63 ≤0.035 ≤0.035 ≥325 ≥180 ≥35

 

Standard Level Chemical Composition (%) Mechanical Properties
Carbon Silicon Manganese Phosphorus Sulfur Tensile Strength (MPa) Yield Strength (MPa) Elongation (%)
ASTM A192 A192 0.06-0.18 ≤0.25 0.27–0.63 ≤0.035 ≤0.035 ≥325 ≥180 ≥35

 

 

Standard Level Chemical composition Tensile Strength (Minimum) Yield Strength (Minimum)
Carbon Manganese Phosphorus Sulfur megapascal megapascal
API 5LPSL1 A 0.22 0.9 0.03 0.03 331 207
B 0.28 1.2 0.03 0.03 414 241
X42 0.28 1.3 0.03 0.03 414 290
X46 0.28 1.4 0.03 0.03 434 317
X52 0.28 1.4 0.03 0.03 455 359
X56 0.28 1.4 0.03 0.03 490 386
X60 0.28 1.4 0.03 0.03 517 414
X65 0.28 1.4 0.03 0.03 531 448
X70 0.28 1.4 0.03 0.03 565 483

 

 

Standard Level Chemical composition Tensile Strength (Minimum) Yield Strength (Minimum)
Carbon Manganese Phosphorus Sulfur megapascal megapascal
API 5L PSL2 B 0.24 1.2 0.025 0.015 414 241
X42 0.24 1.3 0.025 0.015 414 290
X46 0.24 1.4 0.025 0.015 434 317
X52 0.24 1.4 0.025 0.015 455 359
X56 0.24 1.4 0.025 0.015 490 386
X60 0.24 1.4 0.025 0.015 517 414
X65 0.24 1.4 0.025 0.015 531 448
X70 0.24 1.4 0.025 0.015 565 483
X80 0.24 1.4 0.025 0.015 621 552
 

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